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Silicone Foam Die Cut

Silicone Foam Die Cut is a lightweight, compressible sealing material designed for thermal insulation, vibration damping, and environmental sealing. It offers excellent temperature resistance, weatherability, and long-term compression set performance—ideal for EV batteries, enclosures, lighting, and electronic components.
  • KOMPA

  • Silicone material

  • China

  • ISO9001, ISO14001, ISO45001, IATF16949, EN45545-2, UL94-V0, NSF61, UL157-2007 Gaskets and Seals. CE, ROHS, PAHS, REACH

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Product Description

Silicone Foam Die Cut Description

Silicone Foam Die Cut are engineered for high-performance sealing, cushioning, and thermal insulation in demanding environments. With excellent resistance to extreme temperatures, UV, ozone, and compression set, they are ideal for protecting sensitive components in automotive, electronics, energy storage, and outdoor enclosures.

custom silicone foam gasket with adhesive backing

Main Features

Wide Temperature Resistance: Performs reliably from -60°C to +200°C.
Excellent Compression Recovery: Maintains long-term sealing performance under pressure.
Weather & UV Resistant: Ideal for outdoor and harsh environmental conditions.
Flame Retardant Options: Available in UL94 V-0 rated grades.
Low Outgassing & Low VOC: Suitable for sensitive electronic and battery applications.
Soft and Conformable: Easily adapts to uneven surfaces for better sealing.
Available with PSA Backing: For easy installation and assembly.

Silicone Foam Die Cut E-catalogue Down Load

KOMPA E-CATALOGUE.pdf

Silicone Foam Die Cut Factory Video

Silicone Foam Die Cut Factory Lab Test Video

Silicone Foam Die Cut Factory Show

silicone foam sheet production line for EV and energy storage

Silicone Foam Die Cut Lab Show

silicone foam material fire resistance test in laboratory

Silicone Foam Die Cut Applications

Silicone Foam Die Cut are widely used across industries that demand reliable sealing, thermal insulation, and environmental protection

silicone foam insulation for electric vehicle battery system

EV Battery Packs & Energy Storage Systems

Cell-to-cell cushioning, thermal barriers, and fire-resistant sealing

Automotive Industry

Gaskets for lighting, control units, HVAC systems, and engine compartments

Electronics & Consumer Devices

Dust and moisture seals for enclosures, displays, and keypads

Telecommunications & 5G Equipment

EMI shielding support and weatherproof sealing for outdoor devices

Industrial Equipment & Machinery

Vibration damping and gasket sealing for high-temperature machinery

Aerospace & Rail Transit

Lightweight, flame-retardant seals for safety-critical enclosures

Silicone Foam Die Cut Certification

KOMPA silicone foam UL94 V-0 flame resistance testing report

Silicone Foam Die Cut Packaging

To ensure product protection, cleanliness, and ease of handling, our silicone foam gaskets are packaged with care

Standard Packaging Formats

Supplied in sheets, rolls, or die-cut parts depending on your order
Each piece is interleaved with kraft paper or PE film to prevent surface damage

Protective Inner Packaging

Bundled with clean plastic wrap or zip bags for small parts
Labeled with product details, size, thickness, and batch number for traceability

Export-Grade Outer Packaging

Packed in sturdy corrugated cartons or custom-size boxes
For bulk orders: placed on pallets with corner protectors and stretch wrap for secure transport

Optional Cleanroom Packaging

Available upon request for sensitive electronics or medical-grade applications

Labeling & Documentation

Each package includes product labeling and packing list
Optional: customer-specific labels, barcodes, or branding (MOQ may apply)

secure packaging of thermal insulation silicone sheets for battery system clients

Silicone Foam Die Cut WHAT YOU GET

High-Performance Silicone Foam Material

Consistent cell structure for reliable sealing and cushioning
Excellent durability in extreme temperatures and outdoor conditions

Custom Sizes and Shapes

Available in sheets, rolls, or precision die-cut parts
Thickness options from 1 mm to 20 mm (custom on request)

Adhesive Backing Options

Single-sided or double-sided PSA for easy installation
High-temperature and low-VOC adhesives available

Optional Flame-Retardant Grades

UL94 V-0 and EN45545-2 compliant versions for fire safety-critical applications

Protective Packaging

Clean PE film or interleaved kraft paper
Export-grade cartons and pallets to ensure damage-free delivery

Technical Support & Documentation

Material Data Sheet (TDS)
Compliance certifications: RoHS, REACH, UL (if applicable)
Engineering support for material selection and design integration

Quality Assurance

100% inspected before shipment
Manufactured under ISO 9001 certified quality systems

Why Choose KOMPA Silicone Foam Die Cut

KOMPA is a trusted innovator in silicone-based thermal and insulation interface materials advanced foam technologies. We combine materials science expertise with precision manufacturing to deliver solutions that meet the most demanding requirements in EV battery systems, energy storage, automotive electronics, and industrial applications.

Materials Expertise

Over 8 years of experience in silicone thermal and insulation materials

In-house R&D for continuous product innovation

Reliable Quality

ISO9001-certified production with full traceability

Consistent performance, certified by third-party labs (UL, RoHS, REACH)

Custom Engineering

Tailored solutions: thickness, hardness, thermal conductivity, die-cutting

Technical support from prototype to mass production

Global Partnerships

Long-term cooperation with leading automotive and energy OEM

Trusted by clients in Europe, North America, and Southeast Asia

Our Key Partners Include

  • Huawei – Global leader in communications, smart devices, and energy solutions

  • ZENERGY – Trusted supplier specializing in new energy battery systems

  • SAIC Motor – One of China’s largest and most innovative automotive manufacturers

  • Dongfeng Motor – Leading state-owned company in commercial and passenger vehicles

  • CRRC – World’s largest manufacturer of rail transit equipment and systems

  • CALB – Global innovator in lithium battery technology and energy storage solutions

KOMPA silicone foam key partner

Their trust speaks for our quality, reliability, and engineering excellence.

Choose KOMPA—where material innovation meets engineering precision.

Silicone Foam Die Cut Customization Options

To meet a wide range of sealing and insulation needs, our silicone foam gaskets can be tailored to your specific application:

Thickness Range

Standard from 0.5 mm to 30 mm
Custom thicknesses available upon request

Formats Available

Sheets, continuous rolls, or precision die-cut parts
Kiss-cut or full-cut with or without backing liner

Hardness Options

Ultra Soft, Soft, Medium, Firm, Extra firm Grade
Optimized for compression, rebound, and sealing performance

Adhesive Backing

Single-sided or double-sided PSA
Options include high-temp, low-VOC, or repositionable adhesives

Flame-Retardant Grades

UL94 V-0 and EN45545-2 compliant materials available

Surface Finish

Smooth, textured, or fabric-faced surface for enhanced durability

Color Options

Standard: Gray, Black, White, Red
Custom colors available for branding or identification (MOQ required)

Reinforcement Options

Optional fiberglass or fabric reinforcement for added strength and dimensional stability

Compliance & Certifications

RoHS, REACH, UL, and other regulatory standards based on your industry needs

Silicone Foam Die Cut FAQ

What is Silicone Foam Die Cut used for?

Silicone Foam Die Cut are used to seal, cushion, insulate, and protect components in environments that demand temperature resistance, environmental sealing, and mechanical durability. Thanks to their lightweight, compressible, and closed-cell or open-cell structure, silicone foam gaskets are ideal for:

Battery Packs & Energy Storage Systems (ESS)

Preventing dust, water, and moisture intrusion

Absorbing shock and vibration between modules

Providing thermal insulation and flame resistance

Automotive & Electric Vehicles (EVs)

Sealing enclosures in OBCs, inverters, and BMS units

Acoustic and thermal insulation in doors and dashboards

Gaskets for lighting and sensor protection

Industrial & HVAC Systems

Air and dust sealing in electrical cabinets or control panels

Gap filling and thermal isolation between components

Gaskets in heating/cooling units to ensure airtight performance

Telecom & Electronics

Weatherproof gaskets for outdoor enclosures and base stations

EMI shielding support (with conductive options)

Insulation and vibration control in sensitive devices

Aerospace & Railway

Lightweight seals in avionics and cabin structures

Flame-retardant, compression-resistant pads

Insulating materials for vibration and pressure zones

Can you provide UL94-V0 certified Die-cutting Silicone Foam

Yes, Please download here

UL 94-V0.pdf

How to choose Silicone Foam Die Cut

Choosing the right Silicone Foam Die Cut depends on your specific application environment and performance requirements. Consider the following key factors:

1. Operating Temperature Range

Standard grades: -60°C to +200°C
Short-term exposure to temperatures above 200°C does not affect performance
Choose based on the thermal exposure of your system.

2. Compression & Hardness

Ultra soft, Soft, Medium, Firm, Extra Firm Grade
Select based on the amount of sealing pressure and gap fill required.

3. Thickness & Tolerance

Available from 0.5 mm to 30 mm standard; custom thicknesses on request
Thicker gaskets offer better cushioning; thinner ones suit tight spaces
Match thickness to your design gap and compression ratio.

4. Flame Retardancy & Compliance

UL94 V-0 and EN45545-2 rated materials available ROHS, REACH

5. Adhesive Backing Options

Choose PSA (pressure-sensitive adhesive) for easy installation
High-temp and low-VOC adhesive options available
Decide if peel-and-stick functionality is needed.

6. Environment & Application Conditions

For outdoor use, confirm UV, ozone, and weather resistance
For electronics, ensure low outgassing and electrical insulation
Consider the long-term exposure to heat, chemicals, or compression.

7. Customization Needs

Available in sheets, rolls, or die-cut parts
Optional reinforcement, colors, surface finishes, and packaging
Customize to streamline installation and meet brand or design needs.

Still unsure?

Contact our engineering team for tailored recommendations or request a free sample for testing.

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No. 35 Ziwei Road, Zhonglou District, Changzhou, Jiangsu Province, China

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