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Thermal Pad KB5110S

High-performance silicone-based thermal interface material designed for effective heat dissipation in EV battery packs, energy storage systems, and power electronics. Soft, compressible, and electrically insulating.
  • KB5110S

  • KOMPA

  • Silicone material

  • 0.5mm-5.0mm

  • 2.60±0.05 g/cm3

  • China

  • ISO9001, ISO14001, ISO45001, IATF16949, EN45545-2, UL94-V0, NSF61, UL157-2007 Gaskets and Seals. CE, ROHS, PAHS, REACH

Availability:
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Product Description

Thermal Pad KB5110S Description

Thermal pads are used to fill air gaps between heat-generating devices and heat sinks or metal bases. Their flexible and elastic characteristics enable them to cover uneven surfaces. Heat is conducted from discrete devices or the entire PCB to the metal housing or diffusion plate, improving the efficiency and service life of heat-generating electronic components.

Main Features

  • Self-adhesive, eliminating the need for additional surface adhesive, with good elasticity and recovery to adapt to pressure changes and temperature fluctuations

  • Effective heat conduction to protect the life and safety of components

  • Available in various thicknesses and sizes tailored to specific applications

  • Good processing performance, easy to install and press, non-adhesive to sealing surfaces, and easy to disassemble

  • Low hardness and good compliance for low-stress protection of electrical components

  • Excellent high and low temperature resistance, chemical and mechanical stability, weather resistance, radiation resistance, and superior dielectric properties

Thermal Pad KB5110S Technical Data Sheet (TDS) Download

KOMPA E-CATALOGUE.pdf

Thermal Pad KB5100S TDS.pdf

Thermal Pad

Technical Specifications

Property KB5110S
Color Custom
Thermal Conductivity (W/m·K) 1.0 ± 0.5
Hardness (Shore 00) 40–70
Thickness (mm) 0.5–5.0
Density (g/cm³) 2.60 ± 0.05
Dielectric Strength (kV/mm) ≥12
Fire Rating UL94 V-0
Volume Resistivity (Ω·cm) ≥10⊃1;⊃3;

Thermal Pad KB5110S Factory Video

Thermal Pad KB5110S Lab Test Video

Thermal Pad KB5110S Factory Show

precision cutting of silicone foam gaskets for automotive applications

Thermal Pad KB5110S Lab Show

silicone foam material fire resistance test in laboratory

Thermal Pad KB5110S Applications

  • EV battery packs and energy storage systems

  • On-board chargers (OBC), inverters, and BMS units

  • IGBT & MOSFET power modules

  • LED lighting & telecom base stations

  • Consumer electronics & industrial control boards

fire resistant silicone foam sheet applied in EV battery system

Thermal Pad KB5110S Certification

silicone foam material certified with RoHS and REACH compliance

Thermal Pad KB5110S Packaging

Inner Packaging

Each thermal pad is protected with a PET release liner on both sides to prevent contamination and deformation. Pads are stacked in layers, separated by film or interleaving paper to avoid surface damage.

Outer Packaging

Pads are packed into anti-static bags or sealed PE film, then placed into a corrugated plastic (PP) box or rigid export-grade carton to prevent bending and moisture intrusion.

Quantity per Box

  • Standard Sheet Size: 200mm × 300mm (custom sizes available)

  • Thickness: 0.5 mm–5.0 mm

Thickness Pieces/Box (Approx.)
0.5 mm 200–300 pcs
1.0 mm 100–150 pcs
2.0 mm 50–80 pcs
3.0 mm 30–50 pcs
5.0 mm 20–30 pcs

Note: Actual quantity may vary based on custom size, shape, and adhesive options.

Label Content

Each carton is labeled with product code, lot number, and specification details.

Storage & Handling Instructions

  • Store in a dry, ventilated area away from direct sunlight

  • Recommended storage temperature: normal temperature

  • Avoid heavy pressure or sharp objects

  • Shelf life: 12 months from production date if unopened and properly stored

Optional Custom Packaging

  • Vacuum packaging for long-term storage

  • Die-cut parts on release liner roll or sheet

  • Barcode or QR-code labeling

  • Inner trays or custom-fit foam inserts for precision parts

  • OEM or neutral packaging available upon request

Additional Packaging Features

  • Moisture-proof and dust-proof wrapping

  • Export-ready wooden pallets for large volume shipments

Shipping

  • Global shipping via air, sea, or courier

  • Lead time: 7–10 working days based on order volume and customization

  • Express prototyping support for urgent projects

secure packaging of thermal insulation silicone sheets for battery system clients

Thermal Pad KB5110S What You Get

When you choose Thermal Pad KB5110S, you’re getting a complete thermal interface solution backed by expert support and consistent quality.

What’s Included

Premium-Grade Thermal Pads

Delivered in custom sizes, thicknesses (0.5–5.0 mm), and quantities with protective PET release liners on both sides.

Technical Datasheet

Includes thermal, mechanical, and electrical performance parameters for design reference.

Free Sample (Upon Request)

For testing and evaluation before mass production orders.

Engineering Support

Work directly with our thermal materials experts to optimize your application and installation method.

Custom Labeling & Packaging

Barcode, batch number, size, and material code clearly marked on export-ready packaging.

Quality Guarantee

All pads are 100% inspected, RoHS/REACH compliant, and manufactured under ISO 9001 quality systems.

Why Choose KOMPA Thermal Pad KB5110S

KOMPA is a trusted innovator in silicone-based thermal interface materials technologies. We combine materials science expertise with precision manufacturing to deliver solutions that meet the most demanding requirements in EV battery systems, energy storage, automotive electronics, and industrial applications.

Why KOMPA

Materials Expertise

  • Over 8 years of experience in thermal materials

  • In-house R&D for continuous product innovation

Reliable Quality

  • ISO 9001-certified production with full traceability

  • Consistent performance, certified by third-party labs (UL, RoHS, REACH)

Custom Engineering

  • Tailored solutions: thickness, hardness, thermal conductivity, die-cutting

  • Technical support from prototype to mass production

Global Partnerships

  • Long-term cooperation with leading automotive and energy OEMs

  • Trusted by clients in Europe, North America, and Southeast Asia


Our Key Partners Include


  • Huawei – Global leader in communications, smart devices, and energy solutions

  • ZENERGY – Trusted supplier specializing in new energy battery systems

  • SAIC Motor – One of China’s largest and most innovative automotive manufacturers

  • Dongfeng Motor – Leading state-owned company in commercial and passenger vehicles

  • CRRC – World’s largest manufacturer of rail transit equipment and systems

  • CALB – Global innovator in lithium battery technology and energy storage solutions

KOMPA silicone foam key partner

Their trust speaks for our quality, reliability, and engineering excellence.

Choose KOMPA—where material innovation meets engineering precision.

Thermal Pad KB5110S Customization Options

We offer flexible customization to meet your specific thermal management needs. Our in-house engineering and fabrication capabilities ensure quick turnaround and precision quality.

Available Customization Options

Option Description
Thickness From 0.5 mm to 10 mm; tolerance control available
Thermal Conductivity Choose from 1.0 to 12.0 W/m·K grades depending on your heat transfer needs
Hardness (Shore 00/A) Soft to firm grades for different assembly pressures
Die-Cutting / Shape CNC or kiss-cut parts tailored to your drawing or 2D file
Color Standard colors: Pink, Blue, Grey; custom colors available on request
Packaging Custom inner trays, anti-static film, vacuum sealing, barcode labels, etc.
Flame Retardant Options Available with UL94 V-0 certification

Thermal Pad KB5110S FAQ

What is Thermal Pad KB5110S Used For?

Thermal Pad KB5110S is designed to enhance heat transfer between electronic components and heat sinks or metal housings. It is ideal for applications requiring efficient thermal conductivity, soft compression, and electrical insulation. Its conformable silicone material and stable performance make it suitable for:

  • EV battery modules and energy storage systems (ESS)

  • Power electronics such as IGBT, MOSFET, and DC/DC converters

  • Automotive on-board chargers (OBC) and inverters

  • Telecommunication base stations and 5G modules

  • Industrial power control units

Its softness makes it perfect for filling air gaps between uneven surfaces, reducing thermal resistance and improving device longevity.

Can You Provide UL94 V-0 Certified Thermal Pad KB5110S?

Yes, please download here

UL 94-V0.pdf

How to Choose Thermal Pad KB5110S

When selecting a thermal interface material for applications requiring effective heat transfer and environmental protection, Thermal Pad KB5110S is an excellent choice. Its closed-cell silicone structure offers high thermal conductivity, superior moisture resistance, dust sealing, and mechanical cushioning, making it ideal for demanding environments such as EV battery modules, energy storage systems, and power inverters.

Choose KB5110S If You Need

  • Consistent thermal conductivity up to 1.0 W/m·K

  • Closed-cell structure for dust and water resistance

  • Excellent compression performance

  • Flame retardant rating UL94 V-0

  • Long-term reliability under thermal cycling

Typical Use Cases

  • EV battery module sealing and thermal transfer

  • ESS (Energy Storage System) battery gap filler

  • On-board charger and inverter protection

  • Outdoor electronics exposed to humidity and shock

KB5110S is available in multiple thicknesses (0.5–5.0 mm), custom die-cut shapes, and optional adhesive backing for fast and secure assembly. For help selecting the right grade or obtaining a datasheet/sample, please contact our engineering team.

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No. 35 Ziwei Road, Zhonglou District, Changzhou, Jiangsu Province, China

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