KB4100H
KOMPA
Silicon dioxide, opacifier, ceramic fiber, etc.
0.8mm-4mm
7-14 days
260-450 (g/cm³)
500mm, 1000mm
China
ISO9001, ISO14001, ISO45001, IATF16949, EN45545-2, UL94-V0, NSF61, UL157-2007 Gaskets and Seals. CE, ROHS, PAHS, REACH
Product Description
Nano Thermal Insulation Panel for EV Battery is a high-performance advanced insulation material designed for lithium-ion battery systems, including electric vehicles (EV), energy storage systems (ESS), and high-energy-density battery modules.
It is engineered to function as a battery cell spacer and thermal barrier material, effectively blocking heat transfer between adjacent cells and significantly reducing the risk of thermal runaway propagation inside battery packs.
Compared with traditional silicone foam, mica sheets, and fiberglass insulation materials, the nano thermal insulation panel delivers lower thermal conductivity, higher fire resistance, and thinner structural design, making it ideal for next-generation compact battery systems.
better thermal insulation performance
Much thinner material for the same protection level
price is cheaper
Lower weight
Better vibration resistance
better thermal insulation performance
Higher mechanical strength
Easier for mass production processing
Better thermal insulation performance at 800°C high temperature
Conclusion: Nano thermal insulation panel offers the best balance of thermal protection + mechanical strength + manufacturability for EV battery applications.
Thermal conductivity as low as 0.018–0.030 W/m·K, providing excellent heat blocking performance in high-temperature battery environments.
Available thickness ranges from 1.0mm to 10.0mm, enabling high energy density battery designs with optimized space utilization.
Continuous operation: up to 800°C
Peak resistance: up to 1200°C (material grade dependent)
Excellent thermal stability under extreme conditions
Non-combustible nano composite structure
Helps prevent flame spread between cells
Suitable for UL94 V-0 design requirements
High dielectric strength helps prevent electrical short circuits between adjacent battery cells and modules.
High compression resistance
Maintains thickness under long-term load
Stable performance under vibration and cycling stress
Resistant to electrolyte exposure, humidity, oxidation, and long-term thermal aging.
In lithium battery packs, thermal runaway propagation between cells is one of the most critical safety risks.
Nano insulation panel is designed to act as a cell-to-cell thermal barrier, providing:
Heat isolation between adjacent cells
Delay of thermal propagation chain reaction
Improved battery pack safety performance
Reduced risk of system-level failure
Better compliance with EV safety standards
It is especially suitable for high-energy density battery systems, where spacing is minimal but safety requirements are extremely high.
Nano Thermal Insulation Panel plays a vital role in improving EV battery safety by manage heat transfer within a single battery cell. In lithium-ion battery packs, heat generated from a single failed cell can quickly spread to adjacent cells, leading to thermal runaway propagation and potential system failure. The nano insulation panel helps block and slow down this heat transfer process, giving the battery management system more time to react and shut down the system safely. With its ultra-low thermal conductivity and high-temperature resistance, it significantly reduces fire risk and enhances overall battery pack stability, making it an essential safety material for modern EV and energy storage applications.
KB4100H Series—Nano Insulation Boards.pdf
| Testing items | Testing method | Typical Values for the Nano-Insulation Board Series |
|---|---|---|
| Color | Visually | Base color of the material |
| Thickness (mm) | Thickness gauge | 0.8~4.0 |
| Density (kg/cm³) | GB/T 533-2008 | 260~450 |
| Compressive strength MPa | ASTM D412 | Compress by 10% ≥ 0.2 |
| Compress by 20% ≥ 0.5 | ||
| Compress by 30% ≥ 1.3 | ||
| Flame retardancy | UL94-2013 | UL94 V-0 |
| Insulation resistance MΩ | GB/T 1410 (DC 1000V) | ≥500 |
| Water absorption rate % | ASTM D 570 （85% RH, 1000 h) | ≤5 |
| Specific heat capacity J/(g・℃) | ASTM E1269-2011 | ≥0.3 |
| Thermal conductivity W/(m·K) | ASTM C 518 | 20℃ ≤0.020 |
| 100℃ ≤0.025 | ||
| 500℃ ≤0.030 | ||
| 800℃ ≤0.040 | ||
| Thermal insulation performance | / | ≥500℃ (@675℃/2mm) |
| Temperature resistance limit | Flame Impact | Under direct impact from a high-temperature flame at 1200℃, No burn-through; integrity remains well-preserved. |
| Environmental testing REACH/ROHS/ELV | Compliant | |
Nano Thermal Insulation Panel is widely used in energy storage and electric mobility industries:
Cell spacer insulation
Module thermal barrier layer
Pack-level fire protection material
Rack insulation panels
Cabinet thermal isolation
Fire protection barrier layer
Prismatic battery cell
Cylindrical cell spacing
Pouch cell thermal protection
Nano Thermal Insulation Panel is designed for industrial-scale battery manufacturing and supports automated production processes.
Key advantages include:
Stable batch-to-batch thermal performance
Precise laser cutting compatibility for battery cell layout
Suitable for automated stacking and assembly lines
Strong dimensional stability under compression
Compatible with adhesive lamination systems
It is engineered for high-volume EV battery production environments.
We provide full customization to meet different battery design requirements:
Thickness customization (0.8~4.0mm )
Laser cutting shapes for cell spacing design
Adhesive backing (single/double-sided)
Surface coating (silicone / film / composite layer)
Compression hardness adjustment
Thermal conductivity grade selection
OEM & ODM support is available for EV and ESS manufacturers.
Nano insulation panel can be designed to meet global battery safety standards:
UL94 V-0 flame retardant rating
High-temperature aging tests
Compression and vibration resistance tests
Thermal conductivity performance verification
KOMPSI focuses on advanced thermal management materials for EV and energy storage systems.
We provide:
Stable industrial production capacity
Customized engineering support for battery OEMs
Consistent thermal and mechanical performance
Fast sampling and prototype development
Experience in silicone foam and nano insulation systems
We help battery manufacturers improve safety, energy density, and system efficiency simultaneously.
Our Silicone Foam Sheet KB101F is carefully packaged to ensure material integrity and protection during transportation and storage. We offer flexible packaging formats depending on the product dimensions and customer requirements.
Packed flat in protective PE film and placed in reinforced cardboard cartons.
Standard width: 500mm or 1000mm
Thickness: 0.8~4.0mm
Custom gaskets or pads are bagged and boxed with part number labeling. Bulk or tray packaging available upon request.
Moisture-proof and dust-proof wrapping
Labeling with product code, lot number, and specification details
Export-ready wooden pallets available for large volume shipments
Global shipping available via air, sea, or courier
Lead time: 7–10 working days based on order volume and customization
Express prototyping support available for urgent projects
Our Key Partners Include
Huawei – Global leader in communications, smart devices, and energy solutions
ZENERGY – Trusted supplier specializing in new energy battery systems
SAIC Motor – One of China’s largest and most innovative automotive manufacturers
Dongfeng Motor – Leading state-owned company in commercial and passenger vehicles
CRRC – World’s largest manufacturer of rail transit equipment and systems
CALB – Global innovator in lithium battery technology and energy storage solutions
Their trust speaks for our quality, reliability, and engineering excellence.
Choose KOMPA—where material innovation meets engineering precision.
We support a wide range of custom shapes, sizes, thicknesses, and adhesive backing options, using precision laser cutting, CNC cutting, or waterjet processes. Whether you need gaskets, pads, thermal barriers, or sealing strips, we can produce components based on your CAD drawings or technical specifications.
Custom services include:
Tolerance-controlled cutting
Multi-layer lamination
PSA (Pressure Sensitive Adhesive) backing
Rapid prototyping and small batch support
Our team works closely with engineers and project managers across EV, automotive, energy, and electronics industries to deliver reliable, application-specific solutions.
It is used as a thermal barrier and spacer between battery cells to prevent heat transfer and improve safety.
In many EV and ESS applications, yes. It provides better thermal insulation at thinner thickness.
It can be designed in both flexible and semi-rigid forms depending on reinforcement structure.
Typically aligned with battery lifecycle (8–15 years under normal conditions).
Yes, it is commonly die-cut into precise geometries for prismatic, pouch, and cylindrical cells.
If you are developing next-generation EV battery packs or energy storage systems, our engineering team can support you with:
Material selection guidance
Thermal simulation support
Die-cut design optimization
Sample and prototype development
Contact us to get technical datasheets or request samples for evaluation.
