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Silicone Rubber Foam KB102F

Silicone foam is a lightweight, resilient material designed for high-performance sealing, thermal insulation, and flame resistance. With its fine closed-cell structure, it effectively blocks water, dust, and air while offering excellent compression set and long-term durability. Ideal for EV battery packs, energy storage systems, automotive gaskets, and sensitive electronics, our silicone foam combines reliability, safety, and customization to meet the demands of advanced industrial applications.
  • KB102F

  • KOMPA

  • Silicone material

  • 0.8mm-30mm

  • 0.24±0.03 (g/cm³)

  • 500mm, 1000mm

  • China

  • ISO9001, ISO14001, ISO45001, IATF16949, EN45545-2, UL94-V0, NSF61, UL157-2007 Gaskets and Seals. CE, ROHS, PAHS, REACH

Availability:
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Product Description

Silicone Rubber Foam KB102F Description

Silicone Rubber Foam KB102F is an environmentally friendly foaming material made from addition-cured polyorganosiloxane, featuring a fine and uniform closed-cell structure. Compared to foams made from traditional materials, it offers non-toxicity, environmental friendliness, excellent compression set resistance, superior creep resistance, high electrical insulation, and flame retardancy. It withstands extreme temperatures, UV radiation, and ozone, with excellent resistance to mechanical fatigue. These properties make it ideal for high-performance applications requiring shock absorption, cushioning, sound insulation, protection, electrical insulation, and flame retardancy.

thermal conductive silicone pad for automotive battery cooling

Main Features

  • Low compression set and high creep resistance

  • Excellent flame retardancy, low smoke density, and low toxicity with high oxygen index

  • High electrical insulation

  • Wide operating temperature range (-60°C to 200°C)

  • Environmentally friendly with low VOC emissions

Silicone Rubber Foam KB102F Technical Data Sheet (TDS) Download

KOMPA E-CATALOGUE.pdf

KB102F Soft Silicone Foam TDS.pdf

Technical Specifications

Property KB102F Test Method
Color Black, Grey, Red, White Visual
Thickness (mm) 0.8–30 GB/T 17794-2021
Density (g/cm³) 0.24 ± 0.03 ASTM D1056
Tensile Strength (kPa) ≥120 ASTM D412 & GB/T 528-2009
Elongation at Break (%) ≥80 ASTM D412 & GB/T 528-2009
25% Compression Force Deflection (kPa) 30 ± 10 ASTM D1056
Compression Set (100°C, 22hrs, 50%) <5 ASTM D1056
Water Absorption (%) <5 ASTM D570
Environmental Testing Pass REACH/RoHS 2.0
Temperature Range (°C) -60 to 200 ASTM D1056
Flame Resistance Pass UL94 V-0, EN45545
Flame Spread Index (Ls) <35 ASTM E162
Smoke Density (Ds) <50 ASTM E662-2005
Toxicity Emission Rating Pass SMP-800C
Dielectric Strength (kV/mm) ≥3.0 ASTM D149
Volume Resistivity (Ω·cm) ≥1.0×10⊃1;⁴ ASTM D257 & GB/T 1695-2005
Thermal Conductivity [W/(m·K)] 0.06 ASTM C518
Standard Width (mm) 500, 1000 GB/T 17794-2021

Silicone Rubber Foam KB102F Factory Video

Silicone Rubber Foam KB102F Test Video

Silicone Rubber Foam KB102F Factory Show

silicone foam sheet production line for EV and energy storage

Silicone Rubber Foam KB102F Lab Show

KOMPA laboratory testing silicone foam thermal conductivity

Silicone Rubber Foam KB102F Applications

  • Shock absorption and cushioning in aerospace, high-speed rail, automotive, and energy storage assembly lines

  • Sealing in new energy vehicle PACKs and electrical cabinets

  • Thermal insulation, flame retardancy, low VOC, sound insulation, and electrical insulation

  • UV, ozone, and aging resistance

  • Available in sheets, rolls, and custom die-cut parts

silicone foam insulation for electric vehicle battery system

Silicone Rubber Foam KB102F Certification

KOMPA silicone foam UL94 V-0 flame resistance testing report

Silicone Rubber Foam KB102F Packaging

Standard Packaging Options

Sheet Format

Packed flat in protective PE film and placed in reinforced cardboard cartons. Standard width: 500 mm or 1000 mm. Thickness: 0.8 mm to 30 mm.

Roll Format

Rolled with protective PE film and packed in heavy-duty cartons or fiber drums. Standard width: 500 mm or 1000 mm. Length: up to 50 meters per roll, depending on thickness.

Die-Cut Parts

Custom gaskets or pads are bagged and boxed with part number labeling. Bulk or tray packaging available upon request.

Additional Packaging Features

  • Moisture-proof and dust-proof wrapping

  • Labeling with product code, lot number, and specification details

  • Export-ready wooden pallets for large volume shipments

Shipping

  • Global shipping via air, sea, or courier

  • Lead time: 7–10 working days based on order volume and customization

  • Express prototyping support for urgent projects

KOMPA silicone foam materials loaded for international delivery

Silicone Rubber Foam KB102F What You Get

  • Premium quality closed-cell silicone foam with excellent sealing, thermal insulation, and flame resistance (UL94 V-0)

  • Customizable formats in sheets, rolls, or precision die-cut parts with optional adhesive backing

  • Reliable performance with outstanding compression recovery, low water absorption, and durability in extreme environments (-60°C to 200°C)

  • Professional packaging in rolls or cartons with protective film, labeling, and export-ready pallets upon request

  • Technical support and free samples for testing and design validation

Why Choose KOMPA

  • Proprietary silicone formulation

  • Certified with UL, RoHS, and REACH

  • Supply experience with Tier 1 EV clients

  • Fast prototyping and sample support

  • Global delivery and responsive service

Customization Options

  • Thickness: 0.8 mm–30 mm

  • Formats: Sheet, roll, or die-cut gasket

  • Surface: Smooth or fabric-coated

  • Color: Gray, Red, Black, or custom

Our Key Partners Include


  • Huawei – Global leader in communications, smart devices, and energy solutions

  • ZENERGY – Trusted supplier specializing in new energy battery systems

  • SAIC Motor – One of China’s largest and most innovative automotive manufacturers

  • Dongfeng Motor – Leading state-owned company in commercial and passenger vehicles

  • CRRC – World’s largest manufacturer of rail transit equipment and systems

  • CALB – Global innovator in lithium battery technology and energy storage solutions

KOMPA silicone foam key partner


Their trust speaks for our quality, reliability, and engineering excellence.

Choose KOMPA—where material innovation meets engineering precision.

Silicone Rubber Foam KB102F FAQ

What Is Closed-Cell Silicone Foam Used For?

Closed-cell silicone foam is used for sealing, insulation, cushioning, and flame protection across various industries. Its structure prevents air, water, and dust passage, making it ideal for harsh conditions. Common applications include:

  • EV battery pack protection and sealing

  • Thermal insulation and fire protection in energy storage cabinets

  • Gasketing in automotive and aerospace systems

  • Shock and vibration dampening in electronic devices

  • Weatherproof seals for outdoor equipment and enclosures

Its excellent temperature resistance, low compression set, and flame-retardant performance (UL94 V-0) make it trusted in critical and high-safety applications.

What’s the Difference Between Closed-Cell and Open-Cell Silicone Foam?

Closed-Cell Silicone Foam

Features a compact structure with enclosed cells, preventing air, water, and dust passage. Ideal for sealing, insulation, and environmental protection in harsh conditions like EV batteries and outdoor enclosures.

Open-Cell Silicone Foam

Has interconnected cells allowing air and moisture flow. Softer and more compressible, it’s better for cushioning, sound absorption, and applications requiring ventilation.

Summary

  • Closed-cell: Better sealing and protection

  • Open-cell: Better breathability and cushioning

Choose based on your application’s needs for moisture control, airflow, and mechanical performance.

Can You Provide UL94 V-0 Certified Foam?

Yes, please download here

UL 94-V0.pdf

Do You Support Custom Die-Cut Parts?

  • Support for custom shapes, sizes, thicknesses, and adhesive backing using precision die-cutting, CNC cutting, or waterjet processes

  • Production of gaskets, pads, thermal barriers, or sealing strips based on CAD drawings or technical specifications

  • Services include tolerance-controlled cutting, multi-layer lamination, PSA (Pressure Sensitive Adhesive) backing, and rapid prototyping

  • Collaboration with engineers and project managers in EV, automotive, energy, and electronics industries

How to Choose Silicone Rubber Foam KB102F

Key Considerations

  • Thickness Requirements: Available in 0.8 mm–30 mm; choose based on gap size, compression level, and sealing performance

  • Thermal and Flame Resistance: Ideal for high temperatures (up to 200°C) and fire safety standards (UL94 V-0)

  • Compression Set and Recovery: Excellent recovery and low compression set for long-term sealing under pressure

  • Environmental Exposure: Resistant to UV, ozone, and moisture, suitable for outdoor or rugged environments like EV battery packs

  • Custom Processing: Supports die-cut gaskets, adhesive backing, or laminated layers for complex assemblies

  • Certifications and Compliance: Meets RoHS, REACH, and automotive flame-retardant standards

Contact our technical team for recommendations on density, thickness, and design configuration tailored to your needs.

Why Choose KB102F

  • Comparable performance in thermal stability, flame retardancy (UL94 V-0), and compression set

  • Better flexibility in thickness, width, and custom formats

  • Faster lead times and local technical support from KOMPA’s expert team

  • Competitive pricing without compromising quality

  • Trusted by leading EV, battery, and energy storage brands

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