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Silicone Foam KB104F

Silicone foam is a lightweight, resilient material designed for high-performance sealing, thermal insulation, and flame resistance. With its fine closed-cell structure, it effectively blocks water, dust, and air while offering excellent compression set and long-term durability. Ideal for EV battery packs, energy storage systems, automotive gaskets, and sensitive electronics, our silicone foam combines reliability, safety, and customization to meet the demands of advanced industrial applications.
  • KB104F

  • KOMPA

  • Silicone material

  • 0.5mm-30mm

  • 0.4±0.03 (g/cm³)

  • 500mm, 1000mm

  • China

  • ISO9001, ISO14001, ISO45001, IATF16949, EN45545-2, UL94-V0, NSF61, UL157-2007 Gaskets and Seals. CE, ROHS, PAHS, REACH

Availability:
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Product Description

Silicone Foam KB104F Description

Silicone Foam KB104F is an environmentally friendly foaming material made from addition-cured polyorganosiloxane, featuring a fine and uniform cell structure. Compared to foams made from traditional materials, this material offers advantages such as non-toxicity, environmental friendliness, excellent compression set resistance, superior creep resistance, good insulation, and flame retardancy. Additionally, it can withstand extreme temperatures, UV radiation, and ozone, while demonstrating excellent resistance to mechanical fatigue. These properties make it an ideal material for various high-performance applications requiring shock absorption, cushioning, sound insulation, protection, electrical insulation, and flame retardancy.

silicone foam products

Main Features

  • Low compression set and high creep resistance

  • Excellent flame retardancy, low smoke density and toxicity, high oxygen index

  • High electrical insulation

  • Wide operating temperature range, capable of continuous operation from -60°C to 200°C

  • Environmentally friendly with low VOC emissions

Silicone Foam KB104F TDS Download

KOMPA E-CATALOGUE.pdf

KB104F Firm Silicone Foam TDS.pdf

Properties KB104F Test Method
Color Black/Grey/Red/White Visual
Thickness (mm) 0.5mm-30mm GB/T 17794-2021
Density (g/cm³) 0.4±0.03 ASTM D1056
Tensile Strength (kPa) ≥350 ASTM D412 & GB/T 528-2009
Elongation at break (%) ≥90 ASTM D412 & GB/T 528-2009
25% Compression Force Deflection (kPa) 90±25 ASTM D1056
Compression Set (100℃/22hrs/50%) <5 ASTM D1056
Water absorption (%) <5 ASTM D570
Environmental testing Pass REACH/RoHS2.0
Temperature Range (℃) -60-200 ASTM D1056
Flame Resistance Pass UL94-V0/EN45545
Flame Spread Index (Ls) <25 ASTM E162
Smoke Density (Ds) <50 ASTM E662-2005
Toxicity Emission Rating Pass SMP-800C
Dielectric Strength (kV/mm) ≥3.0 ASTM D149
Volume resistivity (Ω·cm) ≥1.0*1014 ASTM D257 & GB/T 1695-2005
Thermal conductivity [W/(m·K)] 0.07 ASTM C518
Standard width (mm) 500mm/1000mm GB/T 17794-2021

Silicone Foam KB104F Factory Video

Silicone Foam KB104F Lab Test Video

Silicone Foam KB104F Factory Show

silicone foam manufactory

Silicone Foam KB104F Lab Show

silicone foam lab

Silicone Foam KB104F Applications

  • Used for various shock absorption and cushioning purposes in assembly lines of aerospace, high-speed rail, automotive, energy storage, and other industries

  • Used for various sealing applications in assembly lines of new energy vehicle PACKS, electrical cabinets, and other equipment

  • Used for thermal insulation, flame retardancy, low VOC, sound insulation, electrical insulation, protection, and other functional requirements

  • Excellent compression set & elasticity

  • UV, ozone, and aging resistant

  • Available in sheets, rolls, and custom die-cut parts

battery system

Silicone Foam KB104F Certification

silicone foam certificate

Silicone Foam KB104F Packaging

Our Silicone Foam KB104F is carefully packaged to ensure material integrity and protection during transportation and storage. We offer flexible packaging formats depending on the product dimensions and customer requirements.

Standard Packaging Options

Sheet Format

Packed flat in protective PE film and placed in reinforced cardboard cartons.
Standard width: 500mm or 1000mm
Thickness: 0.5mm to 30mm

Roll Format (for material or continuous use)

Rolled with protective PE film and packed in heavy-duty cartons or fiber drums.
Standard width: 500mm or 1000mm
Length: up to 50 meters per roll, depending on thickness

Die-Cut Parts

Custom gaskets or pads are bagged and boxed with part number labeling. Bulk or tray packaging available upon request.

Additional Packaging Features

  • Moisture-proof and dust-proof wrapping

  • Labeling with product code, lot number, and specification details

  • Export-ready wooden pallets available for large volume shipments

Shipping

  • Global shipping available via air, sea, or courier

  • Lead time: 7–10 working days based on order volume and customization

  • Express prototyping support available for urgent projects

silicone foam shipping

Silicone Foam KB104F What You Get

When you purchase Silicone Foam KB104F, you receive:

Premium Quality Material

High-performance closed cell silicone foam with excellent sealing, thermal insulation, and flame resistance (UL 94 V-0).

Customizable Formats

Available in sheets, rolls, or precision die-cut parts. Choose your ideal thickness, dimensions, and adhesive backing options.

Reliable Performance

Outstanding compression recovery, low water absorption, and long-term durability in extreme environments (–60°C to +200°C).

Professional Packaging

Neatly packed in rolls or cartons, with protective film, labeling, and export-ready pallets upon request.

Technical Support & Samples

Free samples available for testing. Our engineers provide fast support for design validation, custom specifications, and application matching.

Why Choose KOMPA

  • Proprietary silicone formulation

  • Certified with UL, RoHS, REACH

  • Supply experience with Tier 1 EV clients

  • Fast prototyping & sample support

  • Global delivery and responsive service

Customization Options

  • Thickness: 0.5mm – 30mm

  • Formats: Sheet / Roll / Die-cut Gasket

  • Surface: Smooth / Fabric-coated

  • Color: Gray, Red, Black, Custom


Our Key Partners Include


  • Huawei – Global leader in communications, smart devices, and energy solutions

  • ZENERGY – Trusted supplier specializing in new energy battery systems

  • SAIC Motor – One of China’s largest and most innovative automotive manufacturers

  • Dongfeng Motor – Leading state-owned company in commercial and passenger vehicles

  • CRRC – World’s largest manufacturer of rail transit equipment and systems

  • CALB – Global innovator in lithium battery technology and energy storage solutions

KOMPA silicone foam key partner

Their trust speaks for our quality, reliability, and engineering excellence.

Choose KOMPA—where material innovation meets engineering precision.

Silicone Foam KB104F FAQ

What is closed cell silicone foam used for?

Closed cell silicone foam is used in a wide range of industries for sealing, insulation, cushioning, and flame protection. Its closed-cell structure prevents the passage of air, water, and dust, making it ideal for environmental sealing in harsh conditions. Common applications include:

  • EV battery pack protection and sealing

  • Thermal insulation and fire protection in energy storage cabinets

  • Gasketing in automotive and aerospace systems

  • Shock and vibration dampening in electronic devices

  • Weatherproof seals for outdoor equipment and enclosures

Because of its excellent temperature resistance, low compression set, and flame retardant performance (UL 94 V-0), it is trusted in critical and high-safety applications.

What's the difference between closed and open cell silicone foam?

The main difference between closed and open cell silicone foam lies in their internal structure and performance characteristics.

Closed Cell Silicone Foam

Features a compact structure where cells are completely enclosed, preventing air, water, and dust from passing through. This makes it ideal for sealing, insulation, and environmental protection in harsh conditions. It offers better water resistance, lower air permeability, and is commonly used in EV batteries, outdoor enclosures, and gaskets.

Open Cell Silicone Foam

Has interconnected cells that allow air and moisture to flow through the material. It is softer, more compressible, and better for cushioning, sound absorption, and applications that require ventilation or breathability.

In short

  • Closed cell = better sealing and protection

  • Open cell = better breathability and cushioning

Choosing the right type depends on your application's needs for moisture control, airflow, and mechanical performance.

Can you provide UL94-V0 certified foam?

Yes, please download here

UL 94-V0.pdf

Do you support custom die-cut parts?

  • We support a wide range of custom shapes, sizes, thicknesses, and adhesive backing options, using precision die-cutting, CNC cutting, or waterjet processes. Whether you need gaskets, pads, thermal barriers, or sealing strips, we can produce components based on your CAD drawings or technical specifications.

  • Custom services include:

  • Tolerance-controlled cutting

  • Multi-layer lamination

  • PSA (Pressure Sensitive Adhesive) backing

  • Rapid prototyping and small batch support

Our team works closely with engineers and project managers across EV, automotive, energy, and electronics industries to deliver reliable, application-specific solutions.

How to Choose Silicone Foam KB104F

When selecting Silicone Foam KB104F, consider the following factors based on your application needs

1. Thickness Requirements

KB104F is available in a range of thicknesses (typically 0.5mm–30mm). Choose the right thickness based on the gap size, compression level, and sealing performance required.

2. Thermal and Flame Resistance

If your application involves high temperatures (up to 200°C) or fire safety standards like UL 94 V-0, KB104F is an excellent choice due to its stable performance under extreme conditions.

3. Compression Set and Recovery

Evaluate the compression set performance for applications requiring long-term sealing under pressure. KB104F offers excellent recovery and low compression set.

4. Environmental Exposure

KB104F is resistant to UV, ozone, and moisture, making it ideal for outdoor or rugged environments like EV battery packs and energy storage units.

5. Custom Processing

Determine if you need die-cut gaskets, adhesive backing, or laminated layers. KB104F supports customization for better fit and functionality in complex assemblies.

6. Certifications and Compliance

Ensure Silicone Foam KB104F meets your regulatory needs, such as RoHS, REACH, or automotive flame retardant standards.

If you're unsure, our technical team can help recommend the ideal density, thickness, and design configuration based on your product and industry needs.

Here's why

  • Comparable performance in thermal stability, flame retardancy (UL 94 V-0), and compression set

  • Better flexibility on thickness, width, and custom formats

  • Faster lead times and local technical support from KOMPA's expert team

  • More competitive pricing without compromising quality

  • Trusted by leading EV, battery, and energy storage brands

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+86 18961262135

No. 35 Ziwei Road, Zhonglou District, Changzhou, Jiangsu Province, China

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